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Old 07-14-2008, 12:34 AM   #21
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22Rifle...Keep in mind, it's not the tankless that's causing the system to build pressure, cause the tankless is not heating water, thus no thermal expansion, it can only be a failing PRV.
What? The tankless does not heat water? Gimme my money back!

Kidding man! I know exactly what you meant. Just had to razz you a bit.

Seriously, I am not talking about the OP's case. I am talking in general here. Trying to understand where Ron is coming from.
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Old 07-14-2008, 12:44 AM   #22
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Most meters in the areas I have worked are now installed with a check valve.

Many codes require an expansion tank if you install a PRV.

So where is the water going in your systems when there is thermal expansion?


??? Out the t&p valve. Does no one but me experience this with a regular tanked water heater?

If I were unscrupulous I could sell probably 2 water heater installs each week because people call in a panic because water is leaking out onto their floor from the water heater. The leak point is nearly always the t&p and is the direct result of either high pressure (failed prv) and/or thermal expansion (failed or non-existant exp. tank). Now the ho doesn't know the difference and it would be easy enough to sell them a new wh, exp. tank, and prv except for the fact that it would almost always be unnecessary to replace the wh under these circumstances. It is however necessary to replace the prv if it is bad and to install an expansion tank if there is none or it has failed.

Think about how many houses you go to in which the relief line goes through the floor or out a wall. These people have no idea they are even losing any water at all. They are paying to heat water only to have it discharged through the relief line because of thermal expansion. Oh yeah and t&p's don't always open when they are supposed too either. I have seen them go as high as 165 psi before opening. The t&p almost always is just doing it's job though and doing it correctly. Very rarely will I find a t&p that is bad and when I do it is nearly always some physical damage.

It has just become automatic with me to perform this test and have this discussion with the ho in every house I go into. Once I have explained everything and shown them that they have high pressure and if they then don't want to do anything about it, fine, that's up to them but I am going to make certain that they understand that they are throwing water and energy away and wearing out their fixtures prematurely.

Now, back to the tankless. Looking back on it, and being of the opinion that a working prv should never be touched after about a year or two, not even for adjustment, I'm betting that it has failed and when I test it in the morning I will find just that. If thermal expansion was a problem with a tankless system then I would expect that they would have very clear references and warnings contained in the install instructions. I have not found any mention of it for Noritz and don't remember any reference to it for Rinnai or Takagi. Believe me I would not miss an opportunity for add on sale of an expansion tank if I had any idea that it would be necessary.

I will find out in a few hours.
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Old 07-14-2008, 12:45 AM   #23
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I am sorry Ron. I am not making myself clear and I apologize. I don't mean to be busting your chops. I am just trying to figure out where you are coming from in case I can learn something new.

So you install a PRV set at 50 psi. Now the water heater kicks on. The pressure is going way over 50 psi. and most likely over 80 psi. In your scenario, where is that pressure going? Do you guys installs 75 psi relief valves in your water lines?
The relief valves on the heater are the required 150psi, the pressure created during the heating phases on a tanked heater is not great enough to exceed the 150, if it don't exceed, the system will handle the expansion, I don't know the science behind how much pressure will build under heated water in a closed system, but it might have some thing to do with developed length within the system, the shorter the developed length the less capacity for water to pressurize in it, if the DL is short then an expansion tank could be needed. I'm just talking off the top of my head on what I think is taking place inside the closed system. It may all seem crazy to you that here we hardly install expansion tanks, but believe me, it's not being done here.

It's just not a big issue in residental homes here.
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Old 07-14-2008, 12:53 AM   #24
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Smells, I've installed about 40 tankless water heaters over the past 2 years. Never have I had to install an expansion tank. The code requires an expansion tank on any closed loop hot water system, but a tankless water heater does not heat the water unless there is a flow of water, at which point it is no longer a closed system. A boiler or tank type water heater heats the water even though there isn't any flow.

I am a member of the local chapter of IAPMO and this very question was asked of all the inspectors present. They informed us that because of the reason I described above, an expansion tank is not required by UPC code.

Ron is right, it's a failed PRV.


BTW, I've had no problems with any one of the installations.


Change out the PRV


This is the response I was looking for! Thank you. 40 installs with no expansion tanks is enough to satisfy me.
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Old 07-14-2008, 12:56 AM   #25
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Thanks Ron. I respectfully disagree with you when you seem to say it's OK as long as it doesn't go over 150 psi. I don't want to see it going over 80 psi. like the UPC requires.

Do this sometime. On a system you know has no leaks, put a pressure gauge on a gas water heater and turn the gas up enough to kick it on. I think you will be amazed.

I forget, do you use copper or PEX?
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Old 07-14-2008, 12:57 AM   #26
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This is the response I was looking for! Thank you. 40 installs with no expansion tanks is enough to satisfy me.
Yeah, we all got off onto tank systems. Sorry about that man.

A tankless never heats any significant amount of water unless the water is flowing which automatically relieves the pressure.
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Old 07-14-2008, 01:00 AM   #27
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Pex always.

That's fine if you disagree with me, was not trying to make you agree with me, I'm just letting you know what it is we do here.
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Old 07-14-2008, 01:03 AM   #28
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Pex always.

That's fine if you disagree with me, was not trying to make you agree with me, I'm just letting you know what it is we do here.
Sure. It's cool. I wasn't trying to do anything but understand you.

I wonder how much PEX gives as opposed to copper.
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Old 07-14-2008, 01:12 AM   #29
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We always do because code requires it, and actually have solved a myriad of leaky t&p valves with expansion tanks.

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Old 07-17-2008, 12:50 AM   #30
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PRV is the winner but still not without one more thumb in my eye. Ran the test and it's definately the prv so I crawl under the house and change it out. Crawl back out and check the pressure, ... 100 psi! Oh man! What have I missed? So I'm standing there scratching my head and finally decide well it must be a bad prv right out of the box. So I grab another one off the truck and back under I go. Changed it out again (love doing stuff twice especially when there is a cs involved), crawl back out, recheck pressure, 55 psi . I could probably sink a destroyer with all the prvs I've changed out (well maybe a canoe) but this is the first time I've ever had one bad right out of the box.

Anyway, mystery solved and I have concluded, until shown otherwise, that an expansion tank is not necessary for a tankless water heater.
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